Materials Testing
 
    Castable Mounting

Castable Mounting


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Castable resins are monomer resins which utilize a catalyst or hardener for polymerization.

Polymerization results in cross-linking of the polymer to form a relatively hard mount. Castable resins also have the advantage of simultaneously mounting multiple samples at one time for increased throughput.

Characteristics of Castable Acrylics

  • Rapid mounting
  • Very repeatable and consistent mounts
  • Moderate shrinkage
  • Good hardness
  • Semi-transparent
  • High odor

 

Standard Curing Epoxy
Cat. No.DescriptionQuantity
PTEP-3000-32
PTEP-3000-128
Epoxy Resin32 oz (0.95l)
1 gallon (3.8l)
PTEH-3000-08
PTEH-3000-32
Epoxy hardener8 oz (0.24l)
32 oz (0.95l)
PTED-3000-011-gallon pump dispensereach

 

Fast Curing
Cat. No.DescriptionQuantity
PTEPF-3000-32
PTEPF-3000-128
QUICMOUNT 2 fast epoxy resin32 oz (0.95l)
1 gallon (3.8l)
PTEHF-3000-08
PTEHF-3000-32
QUICMOUNT 2 fast hardener8 oz (0.24l)
32 oz (0.95l)

 

Low Viscosity Curing Epoxy
Cat. No.DescriptionQuantity
PTULTRA-3000-32
PTULTRA-3000-128
ULTRATHIN 2 low viscosity
epoxy resin
32 oz (0.95l)
1 gallon (3.8l)
PTULTRA-3000-08
PTULTRA-3000-32
ULTRATHIN 2 low viscosity
hardener
8 oz (0.24l)
32 oz (0.95l)

 

Low Viscosity Curing Epoxy
Cat. No.DescriptionQuantity
PTAK-5000CASTAMOUNT Acrylic resin
kit (includes mixing cups,
stirrer and several molds)
1 lb resin
12 oz hardener
PTAR-5000-P1
PTAR-5000-P5
PTAR-5000-P25
PTAR-5000-P100
CASTMOUNT Acrylic resin
pow
1lb (454 gms)
5 lbs (2.2 kg)
25 lbs
100 lbs
PTAH-5000-H12
PTAH-5000-H32
PTAH-5000-H64
PTAH-5000-H128
PTAH-5000-H640
CASTAMOUNT Acrylic hardener
(liquid)
12 oz (0.36 l)
32 oz
1/2 gallon
1 gallon
5 gallons

 

Castamount Acrylic
Cat. No.DescriptionQuantity
PTPAK-5000PREMIUM Acrylic resin kit (includes mixing cups, stirrer and several molds)1 lb resin
12 oz hardener
PTPAR-5000-P1
PTPAR-5000-P5
PTPAR-5000-P25
PTPAR-5000-P100
PREMIUM Acrylic resin powder1lb
(454 gms)
5 lbs
(2.2 kg)
25 lbs
100 lbs
PTPAH-5000-H12
PTPAH-5000-H32
PTPAH-5000-H64
PTPAH-5000-H128
PTPAH-5000-H640
PREMIUM Acrylic hardener (liquid)12 oz
(0.36 l)
32 oz
1/2 gallon
1 gallon
5 gallons

 

Supermount Acrylic
Cat. No.DescriptionQuantity
PTGKAK-5000Glass Filled Acrylic resin kit (black)(includes mixing cups, stirrer and several molds)1 lb resin
12 oz hardener
PTGRAR-5000-P1
PTGRAR-5000-P5
PTGRAR-5000-P25
PTGRAR-5000-P100
PREMIUM Acrylic resin powder1lb
(454 gms)
5 lbs
(2.2 kg)
25 lbs
100 lbs
PTGRAH-5000-H12
PTGRAH-5000-H32
PTGRAH-5000-H64
PTGRAH-5000-H128
PTGRAH-5000-H640
PREMIUM Acrylic hardener (liquid)12 oz (0.36 l)
32 oz
1/2 gallon
1 gallon
5 gallons

 

Characteristics of Epoxy Resins
  • Low shrinkage
  • Relatively clear
  • Relatively low exotherms
  • Excellent adhesion
  • Excellent chemical resistance
  • Good hardness
  • Relatively inexpensive

 

Characteristics of Polyester Castable Resins
  • Very clear (water clear)
  • High odor
  • Best resin system for making large castings

Polyester resins are similar to acrylics and can be submerged into water during the curing cycle in order to reduce the exotherm temperature and shrinkage.

 

Polyester Catalyst Mixing Ratios (Proportions are based on ambient and resin temperature of 70°F)
Single Layer Casting
(metallographic)
Multiple Layer Casting
(display)
Layer ThicknessDrops of catalyst
per ounce of resin
LayerDrops of catalyst
per ounce of resin
1/8"151st layer5
1/4"82nd layer4
1/2"63rd layer3
3/4"54th layer2
1" - 1-1/2"45th layer or more2

 

Polyster Clear Resin
Cat. No.DescriptionQuantity
POLYCAST-128Polyster Resin1 gallon (3.8l)
POLYHARD-02Polyster Hardener2 oz
EYE-1000Polyster dye kiteach3 colors/pkg